Container stability
Base geometry, height-to-width ratio, fill level and closure determine how the pack can accelerate and settle.
Bottle and container palletising
Robotic bottle palletising systems for containers and collations.
Automate the end of your bottling or packing line with controlled handling for bottles, cans, jars, trays, shrink packs and other stable container formats.
ContainersRigid, sleeved or grouped formats
CollatedRow, pack or layer handling
Recipe-ledPatterns by format and pallet
Line-readyUpstream and downstream interfaces
Application engineering
The pack format determines the palletising method.
A sealed case of bottles behaves very differently from a shrink-wrapped tray or an unsupported group of containers. We establish whether the robot will pick individual packs, rows, collations or a complete layer before selecting tooling.
Container stability, cap geometry, glass or plastic construction, label protection and line accumulation all influence the cell architecture.
Grouping method
Single packs, rows, trays, shrink collations or full layers require different lane formation and support.
Surface protection
Labels, sleeves, printed film, glass and closures may create controlled contact or no-contact areas.
Layer interface
Trays, layer pads, top frames and pallet condition can be central to the stability of the finished load.
Complete cell design
Pick individual packs, rows or complete layers.
The most effective pick strategy depends on rate, product stability and the level of upstream collation. Vacuum, clamp and support tooling can be combined with lane-forming conveyors or layer tables where appropriate.
The cell can coordinate pattern recipes, layer pads and pallet exchange so the container flow is not treated as a standalone robot movement.
- Controlled lane formation and collation
- Product support during acceleration and placement
- Contact clear of labels, sleeves and closures
- Layer-pad or tray handling where required
- Accumulation and line-stop signals coordinated with upstream equipment
What we need to know
Define the exact container and secondary pack.
Bottle palletising can refer to direct container handling or to cases and shrink packs. Identifying the real pick unit at the outset prevents the wrong architecture being selected.
| Design input | Why it matters | What to provide |
|---|---|---|
| Pick unit | Determines whether the cell needs collation, layer forming or conventional case handling. | Individual bottle, row, tray, shrink pack, carton or complete layer. |
| Container details | Material, mass, centre of gravity and contact limits affect support and acceleration. | Dimensions, filled weight, material, closure and representative samples. |
| Line presentation | Lane count, pitch and accumulation define how a repeatable group reaches the robot. | Conveyor width, speed, lane layout and upstream controls information. |
| Output | The number of containers per pick can be as important as robot cycle time. | Containers/min, packs/min, collation size and production schedule. |
| Pallet build | Layer pads, trays, interlock and overhang rules influence load stability. | Pallet and pattern drawings, maximum height and downstream movement. |
Payload is more than product weight. Robot selection must include the product, gripper, brackets, hoses, valves and any multi-pick tooling in the complete moving payload.
Integrated around the robot
Container control from line discharge to full pallet.
The system creates a stable, repeatable pick from a continuous product stream and manages each layer without damaging the saleable pack.
Lane and pack formation
Guide rails, metering, diverts, stops, grouping and product detection establish the required row, collation or layer.
Gentle end effector
Tooling is designed around allowable contact, label protection, closure geometry and the support needed through the robot path.
Layer and pallet management
Pattern recipes, pads or trays, pallet presentation and full-load outfeed are coordinated within the cell controls.
Project route
From production brief to handover.
A palletising project is only complete when the robot, product flow, pallet handling, control system and operator access work together. We keep the system boundary clear from the first layout.
See complete cell integrationDefine
Products, rates, patterns, pallet formats, line interfaces and site constraints.
Engineer
Robot, end effector, conveyors, safety architecture, controls and cell layout.
Prove
Programming, dry testing, product trials, recipe checks and agreed acceptance evidence.
Deploy
Installation, commissioning, operator training and production handover.
Frequently asked questions
Bottle and container palletising questions.
Can the robot palletise bottles without cases?
Potentially. Direct bottle handling normally requires controlled lane or layer formation and suitable support. Container stability, material, cap geometry, fill level, rate and layer interface must be assessed.
Can the same cell handle trays and shrink-wrapped packs?
It may be possible where the size range, grip surfaces and pattern requirements overlap. Tooling can use controlled zones or change parts, but suitability is confirmed against samples and cycle targets.
How are labels protected?
We define acceptable contact areas, control gripping force and support the pack through the motion path. The actual label, sleeve or printed-film position is included in the tooling review.
Can layer pads be inserted automatically?
Yes. Layer-pad magazines and pick tooling can be integrated where pads are required for stability or product separation.
Will the palletiser communicate with our filler or packer?
The control scope can include run, stop, blocked, ready, fault and product-change signals with upstream and downstream equipment. Exact interfaces are agreed during design.
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